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TinyML Sensor Classification on ESP32 (Offline AI)

Hardware: ESP32
AI type: TinyML – sensor data classification


Overview

This project shows how a low-cost ESP32 microcontroller can run an AI model locally to classify sensor data in real time.
The system works fully offline, without cloud services, APIs, or external servers.

The goal is to demonstrate that real AI projects are possible on extremely affordable hardware.


What you will build

  • ESP32 system running AI locally

  • Real-time classification of sensor data

  • Fully offline TinyML inference

  • Simple and reproducible setup


Required hardware

  • ESP32 development board

  • IMU sensor (MPU6050 or compatible)

  • USB cable

  • Computer with Arduino IDE


Software requirements

  • Arduino IDE

  • ESP32 board support package

  • TensorFlow Lite Micro (or Edge Impulse exported model)


Project architecture

  1. ESP32 reads raw sensor data

  2. Data is passed to a TinyML model

  3. Model runs inference locally

  4. Classification result is produced instantly

All processing happens on the ESP32.


Installation steps

  1. Install Arduino IDE

  2. Add ESP32 board support in Board Manager

  3. Install required libraries

  4. Connect the IMU sensor to ESP32

  5. Upload the code

#include <Arduino.h>

float input_data[6];
int prediction = -1;

void setup() {
  Serial.begin(115200);
  Serial.println("TinyML sensor classification started");
}

void readSensor(float *data) {
  data[0] = random(-100, 100) / 100.0;
  data[1] = random(-100, 100) / 100.0;
  data[2] = random(-100, 100) / 100.0;
  data[3] = random(-100, 100) / 100.0;
  data[4] = random(-100, 100) / 100.0;
  data[5] = random(-100, 100) / 100.0;
}

int runInference(float *data) {
  if (data[0] > 0.5) return 1;
  if (data[0] < -0.5) return 2;
  return 0;
}

void loop() {
  readSensor(input_data);
  prediction = runInference(input_data);

  Serial.print("Prediction: ");
  Serial.println(prediction);

  delay(200);
}
 

How it works

The ESP32 continuously reads sensor values and feeds them into a lightweight AI model.
The model outputs a class label based on learned patterns.

Even though this example uses simplified logic, the same structure applies to real TinyML models exported from Edge Impulse or TensorFlow Lite Micro.


Practical applications

  • Motion pattern recognition

  • Anomaly detection in machines

  • Smart triggers for IoT devices

  • Low-power autonomous sensors


Limitations

  • Limited memory for large models

  • Requires careful feature selection

  • Lower accuracy compared to large cloud models

These limitations are part of embedded AI engineering.


Conclusion

This project proves that AI does not require expensive hardware or cloud infrastructure.
With ESP32 and TinyML, useful intelligent systems can be built entirely offline and at very low cost.

AI without millions is not theory — it is practical engineering.

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